408-10034
5. Your own established standards.
Terminal
Wire Barrel Centered
in Crimping Chamber
Flat Side of Terminal
Tongue Facing Anvil
Butt Splice
Wire Barrel Centered
in Crimping Chamber
Brazed Seam on
Splice Toward
Indenter
Parallel Splice
Wire Barrel Centered
in Crimping Chamber
Figure 3
5. CRIMP INSPECTION
Inspect crimped terminals and splices by checking the
features described in Figure 4. Use only terminals or
splices that meet the conditions shown in the
“ACCEPT” column. “REJECT” terminations can be
avoided through careful use of instructions in Section
4, and by performing regular head maintenance, as
described in Section 6.
6. MAINTENANCE AND INSPECTION
DANGER To avoid personal injury, ALWAYS disconnect the
battery from the tool before performing
STOP maintenance or inspection.
Tyco Electronics recommends that a maintenance and
inspection program be performed periodically to
ensure dependable and uniform terminations. The
crimping head should be inspected once a month.
Frequency of inspection should be adjusted to suit
your requirements through experience. Frequency of
inspection depends on:
1. The care, amount of use, and handling of the
crimping head.
2. The type and size of the product crimped.
3. The degree of operator skill.
4. The presence of abnormal amounts of dust
and dirt.
Rev B
Each crimping head is thoroughly inspected before
packaging. Since there is the possibility of crimping
head damage during shipment, new crimping heads
should be inspected immediately upon arrival at your
facility.
6.1. Daily Maintenance
Tyco Electronics recommends that each operator be
responsible for the following steps of daily
maintenance:
1. Remove dust, moisture, and other
contaminants with a clean, soft brush, or a lint-
free cloth. Do NOT use objects that could
damage the head.
2. Make sure that all pins, rings, and other
components are in place and secure.
DANGER To avoid personal injury and damage to the tool,
make sure quick pins are properly inserted.
STOP
3. Make certain all surfaces are protected with a
thin coat of any good SAE 20 motor oil. Do NOT
oil excessively.
4. When the head assembly is not in use, store it
in a clean dry, area.
6.2. Periodic Inspection
Regular inspections should be performed by quality
control personnel. A record of scheduled inspections
should remain with the crimping heads or be supplied
to supervisory personnel responsible for the crimping
heads. Though recommendations call for at least one
inspection a month, the frequency should be based on
amount of use, working conditions, operator training
and skill, and your established company policies.
These inspections should include a visual inspection
(Paragraph 6.3) and a crimping chamber inspection
(Paragraph 6.5).
6.3. Visual Inspection
1. Remove all lubrication and accumulated film by
immersing the crimping head in a suitable
commercial degreaser that will not affect paint or
plastic.
2. Make certain all components are in place.
3. Check all bearing surfaces for wear.
4. Inspect crimp area for flattened, chipped, or
broken areas. Replace worn or damaged parts.
3 of 5
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